As we journey rapidly towards the "C" word and the frenzy of card buying, writing and sending that goes with it, we look at the whys and wherefores of sheetfed litho. This is the first in our series looking at the various printing methods available to us, how they work and their advantages and disadvantages.

Effective print buying is very much about horses for courses, knowing what process/press is the best for any given job and designing accordingly.

This month's G Spot has been supplied by Peter Sommerville of Denmaur Papers, and explains how it really is possible to have the best of both worlds when buying paper.

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Melanie Jones
Director, EMJAY'S

THE G SPOT

Amadeus 3R – Best of both worlds

Denmaur are a paper supplier to book, journal, magazine publishers and large end user customers. In recent years, environment has risen almost to the top of the list of the paper specifier's key purchasing priorities. Familiar now, are environmental criteria such Chlorine content (TCF or ECF), recycled fibre (pre or post consumer), forest certified paper products (FSC or PEFC) and of course lately Carbon footprint. Views on paper and the impact on environment are evolving, but Denmaur firmly believe that the cornerstone to any initial decision making should be the concept of appropriate use of fibre that is best suited to the publication’s end use. It is best to seek environmental advice and establish a paper supply solutions that make common-sense, rather than simply to tick the green box

Denmaur have recently introduced a new hybrid coated quality to our 3R range, which we know will satisfy a desire for the best of both worlds, should a client be struggling with the environmental merits of choosing a recycled versus a Forest certified paper. Why not have both with Amadeus 3R!
Amadeus 3R is manufactured from 50% recycled fibre and 50% forest certified stock carrying the FSC logo. It is a double coated Silk and Gloss paper with a grammage range 90 – 300 gsm
For more Details – contact www.denmaur.com

Sponsored by

Lithography was invented at the end of the 18th century. It refers to the process of printing multiple copies by drawing the image area with a grease pencil onto a wet limestone slab. The grease attracted oil based ink, the wet areas repelled it.

This was fine for a few hundred copies but after that the quality of the image would deteriorate. It was then discovered that by first transferring (or "offsetting") the image onto an intermediary surface (now known as the blanket) the quality could be preserved and many more copies produced. Offset litho is used to produce anything from a few hundred to millions of copies, no other printing process is as versatile. Modern presses use rubber blankets and aluminium plates rather than limestone, but the principle remains the same.

 

A six unit sheetfed press

Sheetfed litho refers to the press being fed with idividual sheets of paper rather than a reel or web.

A sheetfed press can print up to 12,000 sheets and hour, however this is dependent on the age of the press, the weight and surface type of the paper being used and the type of image. This does not include make-ready time.

The criteria for their use over a web press are essentially smaller runs (up to 25,000 copies depending on the pagination is usually the economic crossover point) and higher quality. Although the text on a magazine may well be printed web, it is quite often the case that the cover will be produced sheet.

Sheetfed presses also vary in size according to the sheet being used. B2 (500x707mm or 8 pages of A4) and B1 (707x1000mm or 16 pages of A4) being the most common. The larger the press the longer the makeready. If you're after 1,000 A4 flyers it will be more economic to source a B2 or even B3 press than a B1.

The other deciding factor when it comes to press suitability for a given job is the number of units and whether or not the press perfects.

The number of units can range from one on a single colour press to ten. If the press has the facility to perfect (print both sides of the sheet in one pass) this increases the possibilities.



For example an eight unit perfecting press can print four colour, both sides of a single sheet in one pass. A six unit press might be used to print four colour process plus a fifth colour (say a metallic) and a varnish. You could equally run this on the eight unit press but two units would lie empty and it would not be possible to perfect so not making best use of the press's capability.

As I said, it comes down to horses for courses. To put it in a simple equation for optimum economy:

Small print run+
small pagination =
smaller, simpler press

Larger print run+
larger pagination =
larger more complex press

Next month: web litho,
how it works and when to use it

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